Tag Archives: window

10 Cool Ideas To Lower Temperatures In Your RV

While these cooling tips are valid for all RV’s, I’ll be focusing on off-grid camping and boondocking. Those of us that frequent regular campgrounds with all their amenities have it much easier.

It is always difficult to stay cool in the Heat of Summer or warm when the temperature drops. The best we can strive for is a comfortable experience anytime we’re in our RV. But what do you do in a small van or Class B RV?


Before we talk about lifestyle changes, we have to discuss the structural composition of the vehicle. Unfortunately, many factory-built RV’s are still manufactured with little insulation, but with a custom van conversion we can add as much as we feel is necessary. The transfer of heat is a major concern, yet can be addressed with a variety of thermal insulation products. Continue reading 10 Cool Ideas To Lower Temperatures In Your RV

How To Design Your Conversion Van Layout

Buying a new cargo van brings with it a complete new design of the interior of the van. During the last few months, I have been working on some ideas that make it stand out from the standard van conversions. One such idea is incorporating a Murphy bed, that creates more living space during the daytime, while avoiding the fold of a sleeper sofa.

In addition to the bed, I have been playing around with a rear storage area and a desk design with a built-in wall picture. The rear kitchen fascinates me and the bathroom still poses problems to the design. Continue reading How To Design Your Conversion Van Layout

Cargo Van Conversion v2.0


Its age and the increasing number of repairs have redirected my focus on the purchase of a new cargo van and restart the van conversion from the beginning.

Fortunately, the new cargo van models available on the market today have many improvements over the old models and manufacturer support is guaranteed for many years to come. Knowledge and experience gained with the current conversion can be applied to the new cargo van and improvements in materials, such as solar panels, may lead to a better end result.

In the next few weeks/months I will make a wish list of desired features, create new concept layouts, research materials, appliances and finishes and define requirements for the new van.
Continue reading Cargo Van Conversion v2.0

Monitor Console

Between the window and the side doors is a narrow strip of wall available to house a small console. It is the future location of the battery monitor and a reading light.


With a narrow piece of wood, the length of the console, placed against the inside wall, the curve of the wall is transferred to the wood. Back in the workshop the form is cut and adjusted to get a perfect fit.

04In the meantime, some wood is planed to a 1/2” thickness and the form is temporarily attached to it. With a straight-edge bit, the form is exactly copied to the wood. This and another copy are the two sides of the console.

Continue reading Monitor Console

Bed, Wall & Window

Before continuing with the other side of the van interior, it’s time to put the wall and window above the bed, back together again.
Two issues remain: the battery cables and the solar controller cable need to be installed. The other is the decision I have to make, whether to go ahead with batting as insulation or choose a foam product.

Despite some negative comments about the batting material, it has served me well over the years. On the other hand, spray foam would do a better job in filling all the little air pockets in the walls. Some people, however, have mentioned a squeaking noise while driving. Have you any thoughts about it?

4041The original wall panel is still around. The covering is removed and the plywood base is what we have to work with. I could copy it to a new, one-piece sheet of plywood, but it is in a condition to be reused.

Continue reading Bed, Wall & Window

Ceiling headliner removal

021 022Another day, another window frame. Today I first removed the two remaining window frames. They have a little damage and after their repair, I will paint them like the others.


023Insulation has been applied minimally; lots of spaces around the windows and walls are open cavities, like this area under one of the large windows.


For weeks I could not figure out how the ceiling panels were attached to the ceiling. After a lot of prying around, I succeeded in removing one long, narrow side panel, but only after removing the cabin ceiling panel first. It was friction fit and capped by the cabin panel. 024 025


026At one moment the cabin ceiling panel was just hanging by a thread… Doing the work alone has its advantages, but sometimes an extra hand would come in handy.


027I wonder how the interior held it out for 20 years; most of the work I’ve seen sofar is minimal at least. This panel is held up by 3 open clips and 2 screws. In the left rear, you can see the other long, narrow side ceiling panel.


028One of the clips of the cabin ceiling panel.



Window frame painting (2)



Continued today with the side door window frames.



First I removed the door lock pin.



Followed by the window hinge lock.



And finally the screws.



The door looks quite bare without its frame.



Now I still have to dismantle the frame. The blinds were first.



Followed by its connectors.



Now I had a clean frame to paint.


017 018 019



An hour or two later everything looks brand new. On the second side door I included the vertical center panel.



Before and after. As you can see I also painted the door handle frame as well as a cup holder.


Window frame painting


If I had bought a new van, I would have made new wooden window frames, but since the existing frames are still in good order, I have decided to paint them. Last week I bought a spray paint specifically for plastic.

Unsure whether it would hold on the frames, I tried it out and the results were great.

006I sprayed a large side frame, the rear door center console panel and both rear door frames and almost did it with one bottle. The dark green was replaced with a light tan color that will fit well with the three color scheme (tan, red cherry and dark gray).



The bottom of one frame has to wait until I have a fresh supply of paint. I calculated that I needed 2 or 3 more bottles to finish the job.

Window frame & seat belts

027Today’s first is the passenger side, large window frame. A fairly simple job, just a lot of screws. I’ll set this frame apart until I have the correct paint to redo it.


028029Now we can see a little of the insulation used, some wire of the valance lighting which will be removed, and the former seat belt connection bolt.

I’ll use the latter as an attachment point for my dog’s leash/harness, when he’ll travels with me.

030 031 032



The remaining rear seat belts are still attached to a heavy metal bar underneath the carpet.


033Lifting up the carpet, quickly reveals the bar which is attached with bolts to the chassis.



034 035At the end of the day I have some more spare parts.