Fitting the cabinet in the van
As we are approaching glue-up, it’s time to check the fitting of the cabinet in the conversion van to reveal any problems or necessary adjustments.
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The relative size and location are as expected and with the additional top for the cooktop, it will extend nicely above the bed. One miscalculation I made, was the bump on the step-in panel. A little scribing and removal on the bottom box will solve that.
Back to the workshop for a full glue-up and the addition of the top.
Just before glue-up, I used a 7/8” forstner bit to put a hole in the side of the top and bottom panel; a plastic irrigation pipe will be inserted as a way to guide the gas pipe or the electric cord from the cooktop to the bottom of the van.
In addition to the pipe, several pieces of ½” blocking is applied to the sides, which adds a lot of rigidness to the cabinet and creates a base for the Cherry plywood finish panels.
Most plywood connections are simple dadoes or rabbets; a little bit of ordinary wood glue will form a unbreakable link.
Cherry frame
By dimensioning (sawing, jointing and planing) some raw Cherry lumber, I create a few 3/8” boards.
The bottom rail is fitted, the curve cut and then glued to the plywood core.
Bottom rail with its distinct curve.