In the previous video I was unsuccessful in attaching the ceiling panel with the 3M Dual Lock, velcro-type fastener. Today I have a different approach and use the van’s own hydraulic jack with an extension pole, to force the Dual Lock strips together.
It is a slow process, where I follow each of the two ceiling cross members from side to side and apply force to the panel where the strips of Dual Lock meet.
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This strategy worked out well and I got my one inch space above my head back, which makes walking in this Medium High roof van much easier. I will leave this without further support for the next few weeks, to test it all out and will then also install boards along the sides for extra support and a clean finish. By then, I will have added the header board for the cabin curtain too.
Meanwhile I cut another 3/16″ thick plywood panel to size for the kitchen ceiling area, where the MaxxAir roof vent is located. To minimize the effects of cooking on the ceiling, I will cover the panel with a gray Marine vinyl, which is easy to clean.
After applying the vinyl with the same spray glue, the panel is installed. Only then, I can finally retrieve the cover for the roof vent, cut it to size and finish the ceiling.
To finish things up, I use a thin strip of plywood, covered with the Tweed, to create a smooth overlap between both ceiling panels and give them extra support. Black screws with black finish washers are used to secure it to the ceiling cross member.
TOOLS & MATERIALS*
MaxxAir Cover
Black Screws & Finish Washers
Automotive Tweed Fabric
3M Dual Lock
12V LED Puck Lights
3M 90 Spray Glue
J-Roller
Poly-Urethane
Chalk
Woodworking Clamps
Jig Saw
Marine Vinyl
Aluminum Angles
Car jack
Utility Knife
Drill
*Some of the links above and in the video, are affiliate links, meaning at no additional cost to you, I will earn a small commission if you click through and make a purchase.
