Final Insulation & Closet

In the process of finishing up the passenger side of the interior, I need to insulate the walls. Before I do that, I pulled the last wiring through the wall cavities.

The wall insulation consists of rigid Poly-Iso, separated about 0.5 inch from the skin of the vehicle with a few dots of spray foam, with the Poly-Iso pressed into it. This void acts, both as a barrier and a way to drain any condensation, without wetting the insulation.

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Webasto Gas Heater – Part II

Installation of the fuel pump, Rheostat and wire run.

After unpacking the Webasto Gas Heater, I continue building the upper cabinet, including the Rheostat installation. Another unfinished job, was the removal of the van’s jack, which is located inside the passenger side seat’s pedestal, to make room for the heater. Finally, the fuel pump is installed close to where the fuel line enters the gas tank. I pull part of the power wire, that runs to the batteries, including the wires for the main light switch.

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DIY Separating Toilet

Final part of the Toilet Build. I finished the toilet cabinet and installed the separating toilet.

Some is still missing, such as the drawer front and toilet front panel. Those will be installed at the end of the van build. Another missing part is the connection to the gray water tank; that part of the plumbing will be shown in future videos.

TOOLS & MATERIALS*
Toilet Separator / Urine Diverter
Hinges 2-1/2 x 1-9/16 Satin Nickel
Loctite ProLine Adhesive
Countersink
Weldwood Contact Cement
J-Roller
Bessey Woodworking Clamps
DeWalt Router
1-1/2 inch PVC connector
Formica

*Some of the links above and in the video, are affiliate links, meaning at no additional cost to you, I will earn a small commission if you click through and make a purchase.

Build a stealth camper out of a basic cargo van.