Cargo Van Conversion

Installation of the insulated floor is almost done. Today I worked on the stainless steel fasteners. In the coming weeks I’ll be posting all the details and videos. You can find the project at Mod: Insulated Floor.

Tie Downs & Wheel Wells Laying the floor of a conversion van, creates a level foundation to build the interior onto and offers the opportunity to add insulation, which is a vital part of any conversion. In preparation for the main part of this project, we’ll take out the tie-downs to save some weight and…

During the cargo van conversion, I take time out for short trips with the van, sometimes to try out the latest modifications, sometimes just for the fun of it. In preparation for this road trip, I needed and installed the floor insulation and the subfloor itself, the cabin curtain and a small, temporary inverter connected…

What do you gain by using a backup device and do you need a visual clue on a display screen and an audible signal to make parking or driving safer? These are some of the questions you’re faced with when buying a new car or van. Just four wheels, a comfy seat and a custom…

The Ford Transit, like many of its competitors, is equipped with a Customer Connection Point (CCP) that enables the upfitter to access the surplus electrical power produced by the engine’s alternator. A direct connection between alternator and the house battery bank of a RV has always been the acceptable way of charging the batteries. But…

I recently finished the first two (small) projects on the long road of a complete van conversion. At the same time I’m working on several new modifications. Replacing a 12V outlet in the dashboard with a Dual USB socket was a quick job, soon followed by the installation of a Backup Parking Sensor inside the…

After the decision to buy the Samlex 450w inverter, it was a matter of ordering on-line. I received the SAM-450-12 Modified Sine Wave Inverter this morning and by all means, it’s a fairly small and lightweight device, but that’s to be expected when we’re dealing with these small loads. No remote start is included, but…

I’m just at the beginning of the conversion of my cargo van and the decision about the final design of the electrical system is still a long way off. I had to rethink the design again, as I’m preparing for my first multi-day trip with the van. The Electrical System I have long envisioned a…

In advance of the Live Broadcast, I have been preparing the installation of a parking sensor strip in the rear bumper of my Ford Transit conversion van. To prepare, I have already surveyed the parts of the van that I will be working on, to analyze what tools and materials I need. The sensor package…

One of the premises of this van conversion is to build an affordable, yet comfortable RV/Camper. Including a full bathroom, would go a long way to achieve that. Exploring the issues around showers and toilets soon reveal many of the limitations that come with a smaller sized Cargo Van. The Ford Transit, Ram ProMaster and…